Deburr
There are many deburring processes, but the most common are mass-finishing, spindle finishing, media blasting, sanding, grinding, wire brushing, abrasive flow machining, electrochemical deburring, electropolishing, thermal energy method, machining, water jet deburring, and manual deburring.[5]
Manual
Manual deburring is the most common deburring process because it is the most flexible process. It also only requires low cost tools and allows for instant inspection.[6] Manual deburring is either done with tools like scrapers, files, sandpaper, stones and reamers or with handheld power tools that use abrasive points, sandpaper, or cutters similar to those used to deburr during machining.
Electrochemical
Electrochemical deburring is the use of electrochemical machining to deburr precision work pieces and edges that are hard-to-reach, such as intersecting holes. The process uses a salt or glycol solution and electricity to dissolve the burr. The electric current is applied with a specialized tool to reach the burr location. Burrs are removed in 5 to 10 seconds, while the rest of the work piece is unaffected.[6]
Thermal
Thermal energy method (TEM), also known as thermal deburring, is a deburring process used to remove hard-to-reach burrs or burrs from multiple surfaces at the same time. The process uses an explosive gas mixture to provide thermal energy to burn off the burrs. It is the fastest burr removal process, requiring only 20 milliseconds to remove a burr.[7]
The process starts by loading the workpiece into an explosion-proof chamber, which is then sealed and clamped with approximately 220 metric tons (240 short tons). The chamber is then evacuated of air and filled with an oxygen and fuel mix; this mixture is pressurized to 0.5 to 1.9 MPa (73 to 276 psi). An electrical igniter then ignites the mixture, which burns for approximately 20 milliseconds, causing all of the sharp corners and burrs to burn away. The peak temperature reaches 3,000 °C (5,430 °F).[7]
Cornwall (/ˈkɔːrnwɔːl, -wəl/;[3] Cornish: Kernow [ˈkɛrnɔʊ]) is a ceremonial county and Historic County in South West England. It is recognised as one of the Celtic nations and is the homeland of the Cornish people. The county is bordered by the Atlantic Ocean to the north and west, Devon to the east, and the English Channel to the south. The largest settlement is Falmouth, and the county town is the city of Truro.
The county is rural, with an area of 1,375 square miles (3,562 km2) and population of 568,210. After Falmouth (23,061), the largest settlements are Newquay (20,342), St Austell (19,958), and Truro (18,766). For local government purposes most of Cornwall is a unitary authority area, with the Isles of Scilly having a unique local authority. The Cornish nationalist movement disputes the constitutional status of Cornwall and seeks greater autonomy within the United Kingdom.
Cornwall is the westernmost part of the South West Peninsula. Its coastline is characterised by steep cliffs and, to the south, several rias, including those at the mouths of the rivers Fal and Fowey. It includes the southernmost point on Great Britain, Lizard Point, and forms a large part of the Cornwall National Landscape. The national landscape also includes Bodmin Moor, an upland outcrop of the Cornubian batholith granite formation. The county contains many short rivers; the longest is the Tamar, which forms the border with Devon.
Cornwall had a minor Roman presence, and later formed part of the Brittonic kingdom of Dumnonia. From the 7th century, the Britons in the South West increasingly came into conflict with the expanding Anglo-Saxon kingdom of Wessex, eventually being pushed west of the Tamar; by the Norman Conquest Cornwall was administered as part of England, though it retained its own culture. The remainder of the Middle Ages and Early Modern Period were relatively settled, with Cornwall developing its tin mining industry and becoming a duchy in 1337. During the Industrial Revolution, the tin and copper mines were expanded and then declined, with china clay extraction becoming a major industry. Railways were built, leading to a growth of tourism in the 20th century. The Cornish language became extinct as a living community language at the end of the 18th century, but is now being revived.